Production Machinery

The facility incorporates state-of-the-art machinery as listed below for manufacturing, packing & labelling of the following dosage forms :

Tablets

  • Granulation (paste making kettle, rapid mixer granulator, fluid bed dryer, octagonal blender, vibro sifter, multi mill)
  • Compression (double rotary compression machines, deburring de-dusting machines – vibro & elevating type)
  • Coating (coating pans with all attachments, spray gun assemblies with peristaltic pumps,
    solution preparation vessels with motorized stirrers)

Hard Gelatin Capsules​

  • Cone Blender
  • Vibro Sifter
  • Automatic & Semi-Automatic Capsule Filling Machines
  • Capsule Polishing Machine

Tablet / Capsule Packaging

  • Metal Detector
  • Tablet Inspection System
  • ALU – PVC Blister Packing Machine
  • ALU – ALU Blister Packing Machine
  • Strip Packing Machine – Two Track
  • Motorized Conveyor Belts for Online Packing

Batch Coding Machines

  • Automatic Carton Coder Machine
  • Bar code Printers & Scanners with Track & Trace Software complete system

Liquid (Orals) – Manufacturing

  • 3 nos. Jacketed Vessels complete with controlled heating, cooling & stirring arrangements
  • 2 nos. Storage Vessels complete with stirring arrangements
  • Basket Filter
  • Sparkler Filter Press

Liquid (Orals) – Filling, Sealing & Labelling (Line – 1)

  • Automatic four head Air jet cleaning machine
  • Linear type 4 head Automatic filling & sealing machine
  • 2 nos. Online bottle Visual check machine
  • Automatic self adhesive vertical labelling machine with batch coding
  • Motorized Packing Conveyor

Liquid (Orals) – Filling, Sealing & Labelling (Line – 2)

  • Automatic eight head Air jet cleaning machine
  • Monoblock type 8 head Automatic filling & sealing machine
  • 2 nos. Online bottle Visual check machine
  • Automatic self adhesive vertical labelling machine with batch coding
  • Motorized Packing Conveyor

External Preparations – Manufacturing

  • Jacketed Vessel complete with controlled heating , cooling & stirring arrangements
  • 3 Vessel system for manufacturing Creams, Ointments, Lotions etc
  • Aluminium tube filling & sealing machine with batch coding
  • Lami tube filling & sealing machine with batch coding
  • Online packaging conveyor for Aluminium tube filling line
  • Online packaging conveyor for Lami tube filling line

The installed production capacities of the manufacturing facility (on single shift basis) are as follows :

Dosage Form Capacity per Shift Monthly Volume Basis / Consideration
Tablets – Coated / Uncoated 0.8 million 16 million tablets Avg. Wt. / tablet = 500 mg
Capsules – Hard Gelatin 0.5 million 10 million capsules Avg. Wt. / capsule = 600 mg
Liquid (Orals) 50,000 bottles 1 million bottles Filled Volume = 100 ml / bottle
Ointments & Creams 20,000 tubes 0.4 million tubes Filled Weight = 15 gm / tube